A CONTROL ACTION SELECTION MODEL WITH AN EXPLANATION MECHANISM FOR AN INTELLIGENT AUTOMATED 3D PRINTING CONTROL SYSTEM
DOI:
https://doi.org/10.28925/2663-4023.2026.32.1207Keywords:
3D printing, FDM/FFF printing, intelligent control, machine learning, computer vision, multimodal telemetry, decision explanation, defect detectionAbstract
The paper addresses the problem of improving the validity, transparency, and practical usefulness of control interventions in intelligent automated FDM/FFF 3D printing systems. Modern approaches to monitoring additive manufacturing processes based on machine learning, computer vision, and multimodal telemetry analysis enable timely detection of defects, anomalies, and process deviations. However, in most cases they do not provide a sufficiently clear explanation of why a particular control action has been selected. As a result, operator trust in automated systems decreases, the analysis of false triggers becomes more difficult, and the effective use of intelligent control in laboratory, educational, and applied production environments remains limited.
A control action selection model with an explanation mechanism is proposed. The model integrates the results of visual analysis of the print zone, printer telemetry indicators, G-code execution context, process phase, and integral risk level into a unified decision-making structure. Unlike traditional approaches, the proposed model not only generates decisions related to print continuation, pause, speed correction, temperature adjustment, or material feed adjustment, but also produces short and detailed explanations of the reasons for such interventions. The paper presents a formal description of the model, defines the set of possible control actions, describes the rules for mapping defect features to control actions, introduces an integral interpretability indicator, and provides a correspondence table between typical anomalies, interventions, and explanation texts.
The practical value of the work lies in the possibility of using the model as an extension of existing intelligent supervisory 3D printing control systems. The proposed approach makes it possible to reduce false interventions, improve consistency between machine learning results and control actions, and increase operator trust in automated process control.
Downloads
References
Bondarchuk, A. P., Oleinikov, I. A., & Bazhan, T. O. (2024). Application of machine learning methods to 3D printer control. Telecommunication and Information Technologies, (1), 4–15. https://doi.org/10.31673/2412-4338.2024.010415
Oleinikov, I. A., & Sribna, I. M. (2025). Development of a method for detecting 3D printing defects based on a ResNet model. Telecommunication and Information Technologies, (1), 111–119. https://doi.org/10.31673/2412-4338.2025.014545
Oleinikov, I. A. (2025). Method and model of intelligent automated control of 3D printing based on machine learning (Doctoral dissertation, specialty 123 Computer Engineering). Kyiv, Ukraine.
Ukwaththa, J., Herath, S., & Meddage, D. P. P. (2024). A review of machine learning (ML) and explainable artificial intelligence (XAI) methods in additive manufacturing (3D printing). Materials Today Communications, 41, 110294. https://doi.org/10.1016/j.mtcomm.2024.110294
Aktepe, E., & Ergün, U. (2025). Machine learning approaches for FDM-based 3D printing: A literature review. Applied Sciences, 15(18), 10001. https://doi.org/10.3390/app151810001
Inayathullah, S., & Buddala, R. (2025). Review of machine learning applications in additive manufacturing. Results in Engineering, 25, 103676. https://doi.org/10.1016/j.rineng.2024.103676
Gawade, V., & Chen, M. (2025). Explaining multimodal CNN-DNN model predictions for quality monitoring of porosity in laser metal deposition. Knowledge-Based Systems, 311, 113095. https://doi.org/10.1016/j.knosys.2025.113095
Gurav, V., Upadhyay, A., & Sakhare, H. (2025). An explainable lightweight framework for process control and fault detection in additive manufacturing. Journal of Manufacturing and Materials Processing, 9(12), 392. https://doi.org/10.3390/jmmp9120392
Singh, M., Sharma, P., Sharma, S. K., & Singh, J. (2025). A novel real-time quality control system for 3D printing: A deep learning approach using data-efficient image transformers. Expert Systems with Applications, 273, 126863. https://doi.org/10.1016/j.eswa.2025.126863
Sampedro, G. A. R., Agron, D. J. S., Amaizu, G. C., Kim, D.-S., & Lee, J.-M. (2022). Design of an in-process quality monitoring strategy for FDM-type 3D printer using deep learning. Applied Sciences, 12(17), 8753. https://doi.org/10.3390/app1217875
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Іван Олейніков, Ольга Полоневич, Катерина Нестеренко , Вадим Власенко

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.